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TAKING THE PAIN OUT OF WINDOW PANE REPLACEMENT
By Super Handyman Al Carrell

The first step toward replacing a broken window pane is to remove the old glass. How? Very carefully! In fact, it's best to wear gloves and safety goggles while removing the slivers. Wiggle each piece back and forth until it lets go. For stubborn pieces, use your hammer to tap them toward the outside. It's also a good idea to place a large box under the window to catch all of the pieces.

After the glass is removed, scrape away all of the putty that is left. If it dry and hard to remove, try heating it up with a propane torch. Be sure not to burn your house down in the process. You can also use a soldering iron or even a hair dryer to soften the putty. Brushing a little linseed oil over the putty can also help to soften it.

Look for the glaziers' points (small metal stays that hold the glass) on wooden window frames. Save these for later. Metal frames may have spring clips to save.

Use sandpaper or a wire brush to remove the last traces of putty and other debris. Paint on a layer of linseed oil over the frame to seal the wood and prepare the surface for the new putty.

Measuring for the new glass is very critical. Measure the inside of the frame and subtract 1/8 inch - less for a smaller frame. Measure at all corners as some frames are not perfectly made.

While your glass is being cut, pick out your glaziers putty or compound. This stuff is available in caulking tubes now too.

To set the pane, dig out a blob of the putty and roll it between your hands to soften it and for ma string as big around as a thin pencil. Press this against the window frame all the way around where the glass will fit.

It's best if you place the front side of the pane toward the outside. If you look closely at the pane, you will notice a very slight bow on some glass and you want it to bow outside if it is noticeable.

Very gently, press the glass into the frame. Don't worry about the putty that is squeezed out. Make sure the glass is solidly against the putty all the way around. Eliminate any air pockets around the edges.

Now is when you need to install those glaziers' points. The point goes into the wood frame to hold the glass pane in tight. Use the flat blade of your screwdriver or a putty knife to push them down into place. These should be placed about every 4 to 6 inches around the frame.

To finish off the outside, apply small blobs of the putty all the way around the glass and frame. Press it into the joints with your putty knife. You want a slight triangular seal all the way around the frame. Try to match the look of the other panes of glass. Rake off any excess with your putty knife outside and in.

After the putty has set up for a few days, paint over it. Make sure your paint goes all the way up to frame and down to completely cover the putty with just a hair of paint over the glass. This will seal the putty against drying out.

Now, that wasn't too painful, was it?

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